| Model | HCM 100 | HCM 200 | HCM 300 | HCM 400 |
|---|---|---|---|---|
| Structure | Pillar – Type | Pillar – Type | Pillar – Type | Pillar – Type |
| Clamping Force | 100 Ton | 200 Ton | 300 Ton | 400 Ton |
| Platen Size | 310 x 470 with T-Slot 500 x 500 with T-Slot |
600 x 600 with T-Slot 670 x 670 with T-Slot |
670 x 670 with T-Slot 670 x 1000 with T-Slot |
670 x 670 with T-Slot 670 x 1000 with T-Slot |
| Ram to Bed | 600mm | 600mm | 600mm | 600mm |
| Displacement | 500mm (Stroke) | 500mm (Stroke) | 500mm (Stroke) | 500mm (Stroke) |
| Ram Dia | 100mm (Main cylinder) | 300mm (Main cylinder) | 350mm (Main cylinder) | 400mm (Main cylinder) |
| Cylinder Bore | 150mm | 400mm | 450mm | 500mm |
| Tank Capacity | 150 Lit. | 250 Lit. | 300 Lit. | 350 Lit. |
| Hydraulic Pump | 25 Lpm | 35 Lpm | 55 Lpm | 65 Lpm |
| Operating Type | Auto / Manual | Auto / Manual | Auto / Manual | Auto / Manual |
| Elec. Motor | 5.0 hp, 1440RPM | 7.5 hp, 1440RPM | 10 hp, 1440RPM | 10 hp, 1440RPM |
| Power Supply | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ |
| Hydraulic Systems | Yuken / Polyhydron | Yuken / Polyhydron | Yuken / Polyhydron | Yuken / Polyhydron |
| Working Pressure | 250kg/sqcm | 250kg/sqcm | 250kg/sqcm | 250kg/sqcm |
| Maximum Pressure | 300kg/sqcm | 300kg/sqcm | 300kg/sqcm | 300kg/sqcm |
| Additional | Heat Exchanger | Heat Exchanger | Heat Exchanger | Heat Exchanger |
Largest Pultrinion Dies Manufacturer in India
Mittwoch Technologies has been operating since last 11 years in Indian markets & producing mould/dies for various type of Silicone Insulator Mould, Plastic Component Mould & also manufacturing Pultrusion Section Profiles, Section Profiles, DMC/SMC Components for various applications. Presently we are manufacturing of more than 100 dies per year.
This includes Channel Dies / Beam/Grating Profile/Flat Die/Structure Profiles/Cooling Tower Related Profiles Redome Die/Ladder Proffie Etc.
Quality of Hard Chrome Plating is the key for success in manufacturing Pultrusion Dies & Die design has always been the most emphasized area for better life of die.
From the time of inspection the company has grown Rs designing, engineering tooling, manufacturing & testing capabilities to become the market leader in the field. There is ongoing philosophy of research and development in providing advance solutions to customer requirement.
We have our own compounding of DMC and SMC material and have fully automatic compression moulding machines. By skilful composition of quality material and tooling technology
the economics of scale have been reached to produce low cost components without sacrificing mechanical strength and electrical performance.
We have our own designing for Pultrusion Dies and have automatic milling machines for accurate machining.
The quality of tooling material is the key of our success for supplying problem free dies
| Model | CM 100 | CM 200 | CM 300 | CM 400 | CM 500 |
|---|---|---|---|---|---|
| Working Capacity (Ton) | 100 Ton | 200 Ton | 300 Ton | 400 Ton | 500 Ton |
| Crimping Speed (mm/Second) | 5.0 – 7.0 | 5.0 – 7.0 | 5.0 – 7.0 | 5.0 – 7.0 | 5.0 – 7.0 |
| Crimping Range (mm) | 22 to 150 | 22 to 150 | 22 to 150 | 22 to 150 | 22 to 150 |
| Maximum Pressure (Bar) | 315 | 315 | 315 | 315 | 315 |
| Working Dia / Space (mm) | 75 | 100 | 110 | 150 | 150 |
| Length of the Die Holders | 75 mm | 100 mm | 110 mm | 150 mm | 150 mm |
| Hydraulic Gear Pump | 35Kg | 50Kg | 71Kg | 75Kg | 75Kg |
| Piston Pump | 5D | 5D | 7D | 7D | 7D |
| Working Pressure (bar) | 300 | 300 | 300 | 300 bar | 300 bar |
| Operating Type | Auto / Manual | Auto / Manual | Auto / Manual | Auto / Manual | Auto / Manual |
| Elec. Motor (1440RPM) | 5 hp | 7.5 hp | 7.5 hp | 7.5 hp | 7.5 hp |
| Machine Size (mm) | 700 x 1350 x 800 | 900 x 1425 x 900 | 900 x 1425 x 1750 | 950 x 1750 x 950 | 1200 x 2350 x 1000 |
| Power Pack Sizes | Included | Included | Included | Included | Included |
| Weight | 1000Kg (Approx) | 1350Kg (Approx) | 1750Kg (Approx) | 3500Kg (Approx) | 4500Kg (Approx) |
| Power Supply | 3-Phase | 3-Phase | 3-Phase | 3-Phase | 3-Phase |
| Heat Exchanger (5/7.5hp) | Yes | Yes | Yes | Yes | Yes |
| Addition Device to Cooled the Unit | – | – | – | – | – |
| Additional | Tool Kit | Tool Kit | Tool Kit | Tool Kit | Tool Kit |
| Model | HCM 200 | HCM 300 | HCM 400 |
|---|---|---|---|
| Hose I.D. | 06mm – 50mm | 06mm – 75mm | 10mm – 100mm |
| Hose O.D. | 15mm – 85mm | 15mm – 85mm | 15mm – 85mm |
| Opening Dia (without Dies) | 130mm | 160mm | 175mm |
| Closing Dia | 100mm | 100mm | 100mm |
| Hydraulic Oil | Enclo:68 | Enclo:68 | Enclo:68 |
| Power | 3HP | 3HP | 5HP |
| Standards Voltage | 440 – Volt 50Hz | 440 – Volt 50Hz | 440 – Volt 50Hz |
| Number of Die Sets | 10Nos | 10Nos | 10Nos |
| Crimping Range |
1 / 4” to 2” (Industrial) 1 / 4” to 2” (4 Spiral) 1 / 4” to 2” (6 Spiral) |
1 / 4” to 3” (Industrial) 1 / 4” to 2” (4 Spiral) 1 / 4” to 2” (6 Spiral) |
1 / 4” to 3” (Industrial) 1 / 4” to 2” (4 Spiral) 1 / 4” to 2” (6 Spiral) |
| Hydraulic Tank Capacity | 40 Ltr. | 40 Ltr. | 60 Ltr. |
| Working Pressure | 200 Kgs | 200 Kgs | 315 Kgs |
| Die Length | 100mm | 130mm | 130mm |
| Weight (Approx) | 350 kg | 375 kg | 450 kg |
| Model | MODEL – MT 12T | MODEL – MT 18T | MODEL – MT 24T |
|---|---|---|---|
| Pulling Capacity – Per Pulling Carriage | 12 T / 12000 kgf. | 18 T / 18000 kgf. | 24 T / 24000 kgf. |
| Pulling Capacity – Per Pulling Carriage | 0.1 Mtr. – 1.1 Mtr. | 0.1 Mtr. – 1.1 Mtr. | 0.1 Mtr. – 1.1 Mtr. |
| No. of Grippers | Single Platen Vertical Hydraulic Clamping System, Clamping Area: 650 mm wide x 320 mm Long. | Single Platen Vertical Hydraulic Clamping System, Clamping Area: 750 mm wide x 330 mm Long. | Single Platen Vertical Hydraulic Clamping System, Clamping Area: 850 mm wide x 330 mm Long. |
| Moving Carriage Size | 700 mm Across Width x 650 mm Across Length | 800 mm Across Width x 650 mm Across Length | 900 mm Across Width x 650 mm Across Length |
| Puller Movement | Reciprocating Hyd. Cylinder Stroke 800 MM | Reciprocating Hyd. Cylinder Stroke 800 MM | Reciprocating Hyd. Cylinder Stroke 800 MM |
| Die Bed | 700 MM Width x 1000 MM Length | 850 MM Width x 1000 MM Length | 950 MM Width x 1000 MM Length |
| Electrical Power Req. | 12.0 kW. Additional Req. Mould Heating as per Mould Size / Volume. | 18.0 kW. Additional Req. Mould Heating as per Mould Size / Volume. | 24.0 kW. Additional Req. Mould Heating as per Mould Size / Volume. |
| Compressed Air Req | 7 - 8 CFM at Max i 7 Kg/Sq.Cm. | 7 - 8 CFM at Max i 7 Kg/Sq.Cm. | 7 - 8 CFM at Max i 7 Kg/Sq.Cm. |
| Working Height (MM) | 250 | 250 | 250 |
| Over All Dimensions (MM) | Length 6500 Width 1650 Height 2500 |
Length 6500 Width 1650 Height 2500 |
Length 6500 Width 1650 Height 2500 |
| Electrical Panel – PID Controlled Heating Zone (2.2 KW Each) | With Omron / Schneider PLC, Schneider / Siemens Contactors, 6 Nos. of Plug Socket for Heating Zones, with Digital PID Temp, Indicator / Contactors, Digital of Carriage Speeds in MM / Min | With Omron / Schneider PLC, Schneider / Siemens Contactors, 8 Nos. of Plug Socket for Heating Zones, with Digital PID Temp, Indicator / Contactors, Digital Display of Carriage Speeds in MM / Min | With Omron / Schneider PLC, Schneider / Siemens Contactors, 8 Nos. of Plug Socket for Heating Zones, with Digital PID Temp, Indicator / Contactors, Digital Display of Carriage Speeds in MM / Min |
| Operating Panel | Conventional Pushbutton type operating panel | Conventional Pushbutton type operating panel | Conventional Pushbutton type operating panel |
| Hydraulics | All Hydraulics Components of Reputed Make Like, Yuken, Rexroth Bosch, Jacktech, Polyhydron & Duplomatic. | All Hydraulics Components of Reputed Make Like, Yuken, Rexroth Bosch, Jacktech, Polyhydron & Duplomatic. | All Hydraulics Components of Reputed Make Like, Yuken, Rexroth Bosch, Jacktech, Polyhydron & Duplomatic. |
| Other Accessories | Stand, Guide, Cutter, Roller Table, Resin Bath | Stand, Guide, Cutter, Roller Table, Resin Bath | Stand, Guide, Cutter, Roller Table, Resin Bath |
| Parameter | MT-1RE | MT-2RE | MT-3RE | MT-3RE |
|---|---|---|---|---|
| Number of simultaneously produced rebar | 1 | 2 | 4 | 8 |
| Diameter range of rebar | 10–26 | 10–26 | 4–12 | 4–12 |
| Quantity of roving stand | 1 | 2 | 4 | 4 |
| Roving stand dimensions (LxWxH) CM | 265x65x195 | 265x65x195 | 265x65x195 | 265x65x195 |
| Capacity of resin Impregnation Tank | 30Kg | 20 x 2 Kg | 40 Kg | 40 x 2 Kg |
| Production speed | 3 m/min | 5 m/min | 10 m/min | 10 m/min |
| Roving Winding Power | 0.75Kw | 0.75Kw x2 | 0.75Kw x4 | 0.75Kw x8 |
| Dimension of winding and Impregnation section (LxWxH) CM | 105x65x80 | 105x90x80 | 105x135x80 | 190x225x150 |
| Temperature Control | 0–250° C | 0–250° C | 0–250° C | 0–250° C |
| Temperature accuracy | 3° C | 3° C | 3° C | 3° C |
| Heating Power | 1.1kwx6 | 1.1kwx12 | 1.1kwx18 | 1.1kwx30 |
| Heating Section Dimension (LxWxH) CM | 975x25x110 | 975x25x110 | 975x50x110 | 975x90x110 |
| Cooling method | Water Cooling | Water Cooling | Water Cooling | Water Cooling |
| Cooling Power | 10 TR | 10 TR | 10 TR | 15 TR |
| Cooling Section Dimension (LxWxH) CM | 250x37x100 | 250x37x100 | 250x62x100 | 250x105x100 |
| Pullar Dimension (LxWxH) CM | 160x45x120 | 160x45x120 | 160x65x120 | 160x140x120 |
| Pullar Power Req | 1.5 KW | 1.5 KW | 2.25 KW | 3.75 KW |
| Cutting Section Dimension (LxWxH) CM | 158x45x112 | 158x45x112 | 158x55x112 | 20 |
| Model | TTM 200 | TTM 300 | TTM 500 | TTM 1000 |
|---|---|---|---|---|
| Tensile Force | 210kN (21Ton) | 310kN (30Ton) | 500kN (50Ton) | 1000kN (100Ton) |
| Tensile Work Area | 0 to 3000mm minimum | 0 to 5000mm minimum | 0 to 10000mm minimum | 0 to 10000mm minimum |
| Compressive Force | 210kN (21 Ton) | 300kN (30 Ton) | 500kN (50 Ton) | 1000kN (100 Ton) |
| Compressive Area | 0 to 350mm | 0 to 350mm | 0 to 500mm | 0 to 500mm |
| Length of the die holders | 50 mm Min. or Greater as per testing requirements | 50 mm Min. or Greater as per testing requirements | 100 mm Min. or Greater as per testing requirements | 100 mm Min. or Greater as per testing requirements |
| Hydraulic Pump | 15 Lpm | 20 Lpm | 25 Lpm | 35 Lpm |
| Working Pressure | 315 bar | 315 bar | 315 bar | 315 bar |
| Fittings Type | You may fix B&S/T&C/DEC/PIN/POST or Hardware | You may fix B&S/T&C/DEC / PIN/POST or Hardware | You may fix B&S/T&C/DEC/PIN/POST /Cable Testing or Hardware | You may fix B&S/T&C/DEC/PIN/POST /Hardware / Cable / Insulator |
| Elec. Motor | 3.0 hp/5.0hp, 1440 RPM | 5 hp/5.0hp, 1440 RPM | 7.5 hp/5.0hp, 1440 RPM | 10 hp/7.5 hp, 1440 RPM |
| Operating Type | Auto / Manual | Auto / Manual | Auto / Manual | Auto / Manual |
| Machine Size | 650X 500 X3500mm | 850X 700 X6000mm | 1000X 750 X10000mm | 1000X 750 X11000mm |
| Power Pack Sizes | Included | Included | Included | Included |
| Weight | 1200KG (Approx.) | 2000KG (Approx.) | 5000KG (Approx.) | 6500KG (Approx.) |
| Power Supply | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ | 3-Phase, 415V/50HZ |
| Model | UTM 200 | UTM 500 |
|---|---|---|
| Capacity | 20 Tons | 50 Tons |
| Least Count | 0.01 KN | 0.01 KN |
| Power Pack | Yuken / Poly hydron | Yuken / Poly hydron |
| Hydraulic Oil | Enclo:68 | Enclo:68 |
| Gear Motor | 1/2HP – 3 Phase | 1HP – 3 Phase |
| Power Pack Motor | 1HP.– 3 Phase | 2HP.– 3 Phase |
| Standard Voltage | 440 – Volt 50Hz | 440 – Volt 50Hz |
| Machine Height | 2150mm | 2150mm |
| Testing Range | 200KN | 500KN |
| Hydraulic Tank Capacity | 40Ltr. | 60Ltr. |
| Model | RTM 300 | RTM 500 |
|---|---|---|
| Tensile Force | 300kgs | 500kgs |
| Tensile Work Area | 0 to 1000mm | 0 to 1000mm |
| Die Holders | As per testing requirements | As per testing requirements |
| Working Pressure | 315 bar | 315 bar |
| Elec. Motor | 1.0 hp | 1.0 hp |
| Operating Type | Auto / Manual | Auto / Manual |
| Machine Size | 550X 350 X1200mm | 600X 550 X1500mm |
| Power Supply | 1/3-Phase, 415V/50HZ. | 1/3-Phase, 415V/50HZ. |
SPECIAL FEATURES
- Supplied up to 200 KV
- Light in weight
- Casted Wheel for easy movement
- Multiple safety locks for the operator
- Build in safety for operator
- Efficient after sales service
- Guaranteed for one year against manufacturing defects only
| Component | Description |
|---|---|
| Transformer | A double wound step up transformer wound with high-quality enameled copper wire & Polyester film/Paper. CRGO step core used for efficiency and lightweight. |
| Input Voltage | 230 or 400 volts single/two phase 50Hz AC supply |
| Output Voltage Ranges | Up to 200 KV |
| Capacity | Up to 200 KVA |
| Duty Cycle | 15 minutes ON / 15 minutes OFF or as specified |
| Control |
(a) Manual/motorised control for voltage variation & push button (b) Microprocessor based with memory, printout, programmable features (c) PLC based with HMI, memory printer, etc |
| Metering | Primary measurement, tertiary winding measurement, or capacitive voltage divider for direct HT measurement |
| Termination |
(a) Switch fuse unit for high capacity (b) Fast acting DC relay for fault isolation (c) No-start interlock unless variac is at zero (d) Test cage door interlock |
| Protection |
(a) Switch fuse unit for high capacity (b) Fast acting DC relay for fault isolation (c) No-start interlock unless variac is at zero (d) Test cage door interlock |
| Additional |
(a) HT Meter can be on primary or secondary (b) Control panel in all models is naturally air cooled type (c) Control transformer & main transformer are oil/air cooled based on capacity |
TECHNICAL SPECIFICATION
| S. No. | Parameter | Specification |
|---|---|---|
| 1 | Capacity | 2.5 TR to 40 TR (make in Emerson) |
| 2 | Refrigerant | R – 22 |
| 3 | Ambient Temp | 40 deg C |
| 4 | Type of Plant | Air Cooled |
| 5 | Water Temp at Outlet | 10 deg C |
| 6 | Water Temp at Inlet | 13 deg C |
| 7 | Power Consumption | 12 KW, 415V ±6% volts, 3 phase, 4 wires |
| 8 | Compressor (2 Nos) | Compressor, make emersion |
| 9 | Chiller (2 Nos) | Tank and Coil make Malaysia |
| 10 | Condenser (2 Nos) | Air Cooled Type with Axial Fan 18” (Hi-Cooled) – 4 Nos |
| 11 | Chilled Water Pump (1 Nos) | 2 H.P, make Compton / Kirlosker |
| 12 | Water Storage Tank | 400 liters SS 304 18 Gauge (Double Insulated) |
| 13a | Thermostatic Expansion Valve | Danfoss / Emerson |
| 13b | Digital Temp. Controller / Indicator | Subzero |
| 13c | L.P./H.P. Gauges | First Global / Danfoss |
| 13d | L.P./H.P. Cutout | Danfoss / Saginomiya |
| 13e | Liquid Line Filter Dryer | Castle / Gasman |
| 13f | Hand Shut Valves | Dry all |
| 13g | Accumulator | - |
| 13h | S & D Valves | - |
| 13i | Oil Separator | - |
| 13j | By Vibration Eliminator | - |
| 14a | Contactors | Schneider |
| 14b | Overload Relays | Solectron |
| 14c | Timer | Siemens |
| 14d | MCB | Solectron |
| 14e | Voltage Scanner | BCH |
| 14f | Rotary Switch | Digital type |
| 14g | Voltmeter & Ammeter Meter | Yes |
| 15 | HRC Fuses, Indicators & Pushbuttons | All included with internal wiring |
| 16 | Interconnecting Refrigeration Piping | Properly insulated suction line |
| 17 | Interconnecting Chilled Water Piping | G.I / UPVC, duly insulated |
| 18 | Refrigerant Gas | R-22 first gas charge only |
| 19 | Chiller Frame | G I Sheet Cover (Powder Coated) & MS Channel with Square Pipe |
Services
Major Products
Hydraulic Transfer Moulding Machine up to 500 Ton.
Hydraulic Tensile Testing Machine up to 300kN
Hydraulic Crimping Machine up to 550 Tons.
Hydraulic Compression Moulding Machine up to 250 Ton.
FRP Products
All type of Silicone Rubber i.e. RTV, HTV & LSR grade.
HORN GAP FUSE & DROP OUT FUSE– 11kV to 33kV with upto 600A Current Rating.
Polymeric Composite insulators up to 765 kV and its moulded Parts.
Polymeric Composite Lightning Arrestors up to 66kV.
Earthing Material
Fabricated Structure for Line, Substation & Solar Projects.
Hardware i.e. Stud, Nut and Washer.
Ferrous/Non Ferrous Casting products for Power transmission / distribution and over headlines Products / material.
EHV GRADE ISOLATORS/A.B. SWITCH /GO SWITCH- 11kV to 440kV with upto 3500 Amp Current Rating D.B.C.R. Banging & Turn Twist Type with Manual & Motor / Remote Operated Switches.
Our Partners
Board of Directors
Mrs. Sushama Singh (Partner)
Board of Director
Mr. K. P. Singh (Partner)
Board of Director